Where Physics, Data and Science Combine to Revolutionize Insulation “Thin and Thick Film Insulation”

This document provides an in-depth analysis of SUPER THERM^® and HPC^® Coating, two advanced insulation solutions developed by Superior Products International II, Inc. It highlights their superior thermal insulation, energy efficiency, and durability compared to traditional insulation methods. SUPER THERM^® is a thin-film, ceramic-based coating designed to block heat load effectively, reducing energy consumption and mitigating the urban heat island effect. It has been tested globally, showing consistent performance in blocking solar radiation and maintaining interior temperatures.

HPC^® Coating is a thick-film, closed-cell insulation designed to prevent heat loss and eliminate corrosion under insulation (CUI), with applications in industrial settings such as pipelines and offshore operations. The document also showcases real-world case studies, independent laboratory testing, and industry recognition, including validation from NASA and the Florida Energy Office, demonstrating the coatings’ effectiveness in long-term thermal protection and energy savings.

Performance Overview of SUPER THERM^®

Outstanding Heat Blocking Performance

• SUPER THERM^® has been field-proven for over 30 years with consistent results.
• Unlike standard insulation, which only slows down heat transfer until it reaches full heat flux, SUPER THERM^® blocks heat from loading.
• Tested at multiple temperatures (25°C, 50°C, 75°C, and 100°C), showing no more than 10% performance variance, proving its stability across temperature ranges.
• Blocks 96.1% of total solar heat, including 99% infrared, 97% UV, and 92% visual light radiation.

Energy Savings & Temperature Reduction

• Roof Coating Tests
  • Without coating: 164°F (73°C)
  • Standard reflective coating: 125°F (52°C)
  • SUPER THERM^®: 86°F (30°C) (only 1°F above ambient), leading to a 10.2°F (6°C) reduction in interior temperature.
  • In Miami, utility load reduction confirmed energy savings.
• Denver Testing:
  • Outperformed standard reflective coatings.
  • Auditors confirmed its ability to seal and block heat effectively.
• Las Vegas Airport (Harry Reid International)
  • Jet bridges coated with SUPER THERM^® stayed within 2°F of ambient temperature, reducing exterior heat by 60-80°F.
• Coda Factory & Hitachi Electronics (Japan)
  • After application, energy consumption dropped significantly, with temperatures reduced from 82°C to 47°C and room temperature decreasing by 35°C.

Durability & Longevity

• 30-Year Performance Test (Kansas)
  • Originally coated in 1989, tested in 2019, and still performing in 2025.
  • Only 2°F loss in heat-blocking performance over 30 years.
  • Minimal 2-mil (50 microns) film thickness loss.
  • No cracks, flaking, or adhesion failure.
  • Protected metal roofing from thermal shock, expansion, and contraction, extending its lifespan.
• Hoover Dam Bypass Bridge
  • SUPER THERM^® + RUST GRIP^® + ENAMO GRIP protected handrails from excessive heat in the Arizona desert.
  • Visitors no longer experience burns from high surface temperatures.

Global Recognition & Certifications

• Tested by NASA, Oak Ridge National Laboratory, and international labs.
• Used by the U.S. Air Force, where it maintained comfortable indoor temperatures in extreme 112°F conditions, allowing an office to turn off A/C for three days.
• NASA Spinoff 2024 recognizes its 35-year partnership with SPI Coatings.

Key Takeaways

✔ Blocks heat rather than absorbing it, making it far superior to standard insulation.
✔ Consistent performance across extreme conditions, from -21°C (snow) to 100°F (sandstorms).
✔ Unmatched longevity, with 30+ years of real-world performance and minimal degradation.
✔ Proven energy savings, drastically cutting cooling costs in residential, commercial, and industrial applications.
✔ Zero maintenance required, with no deterioration or need for reapplication over decades.

SUPER THERM^® is the ultimate long-term insulation coating, delivering superior heat-blocking, energy efficiency, and unmatched durability.

Performance Overview of HPC^® Coating (Hot Pipe Coating)

Superior Thermal Insulation & Energy Savings

• HPC^® Coating is a thick-film, closed-cell insulation designed to block heat loss from industrial surfaces and prevent corrosion under insulation (CUI).
• Unlike traditional insulation, which absorbs heat and allows gradual heat transfer, HPC^® Coating holds heat on the surface, improving efficiency.
• Proven to increase internal process temperatures by maintaining thermal energy at the source.

Energy Reduction & Cost Savings

• Georgia Pacific (Koch Industries)
  • 49% energy savings over traditional wrap/jacket insulation.
  • Saved $332,000 in one year on a single digester unit.
  • Awarded the EPA ENERGY STAR AWARD for energy efficiency.
• Pemex Offshore (Mexico)
  • Applied in 2014 on crude oil piping.
  • Achieved an average surface temperature reduction of 55% (from 110°C to below 50°C).
  • 10 years in service with no performance loss, despite exposure to harsh oceanic conditions and hurricanes.
• Gasprom (Russia)
  • Applied on pipelines with a pipe surface temperature of 463°C.
  • Maintained an external coating temperature of just 35°C, demonstrating extreme thermal resistance.

Durability & Longevity

• 10+ years in offshore conditions with zero deterioration and no reduction in performance.
• Resistant to moisture penetration, making it highly effective in corrosion-prone environments.
• Eliminates the risk of CUI (corrosion under insulation) by preventing moisture buildup—a major failure point in traditional insulation.

Proven Performance Across High-Temperature Ranges

• HPC^® Coating: Insulates surfaces up to 400°F (204°C).
• HPC^®-INT Coating: Extends insulation capability from 400°F to 800°F (427°C).
• HPC^®-HT Coating: Withstands extreme temperatures up to 1200°F (650°C).

Key Takeaways

✔ Eliminates CUI, outperforming conventional insulation by preventing moisture buildup.
✔ Saves millions in energy costs, with documented 49% efficiency gains.
✔ Withstands extreme environments, including offshore conditions and industrial heat.
✔ 10+ years of proven durability, maintaining insulation effectiveness without degradation.
✔ Recognized globally, winning the EPA ENERGY STAR AWARD for energy savings.

HPC^® Coating is the ultimate solution for high-temperature insulation, providing unmatched efficiency, corrosion protection, and long-term durability.